customapparel, customclothing, custom tees, custom shirts, custom tshirts, tshirt, tshirts, fashion, custom tshirt, sublimation, custom, screenprinting, clothing, custom tee, custom apparel, custom tee shirts
We use essential cookies to make our site work. With your consent, we may also use non-essential cookies to improve user experience and analyze website traffic. By clicking “Accept,” you agree to our website's cookie use as described in our Cookie Policy. You can change your cookie settings at any time by clicking “Preferences.”

CLIFTON Kass Custom Bucket Hat

A fully custom bucket hat in cotton twill or all-over printed poly-twill, with custom colors, embroidery, woven patches, and full-color artwork.

From $23.98 each for 50 items

Minimum 50

Design & Order
Size Guidelines

The Kass Custom Bucket Hat is a fully custom brimmed hat for teams, businesses, schools, clubs, events, festivals, campaigns, and branded merchandise. Choose classic cotton twill for embroidery and patches, or printed poly-twill when your design requires all-over graphics and patterns.

Made to order in your colors, the Kass can be customized across the body and brim rather than limited to decorating a stock bucket hat.


Why Choose the Kass?

  • Made from scratch: Create the hat around your colors and artwork rather than selecting from standard blanks.
  • Two fabric routes: Choose lightweight cotton twill for a classic finish or poly-twill for all-over printed designs.
  • Full-color possibilities: Printed poly-twill supports patterns, gradients, graphics, and Pantone-matched designs.
  • Multiple branding methods: Add embroidery, printed logos, and woven patches.
  • Custom brim and panel colors: Extend the design across the crown and brim for a more complete branded result.
  • Ideal for merchandise: A strong choice for events, universities, campaigns, festivals, clubs, and branded collections.

Fabric Options

Choose 100% Lightweight Cotton Twill for a classic bucket hat with a natural fabric feel and a clean surface for embroidery and patches. This is our top recommendation for simpler logo-led designs.

Choose Printed Poly-Twill for all-over artwork, repeated patterns, gradients, multiple colors, or designs that need to flow across the entire hat.


Customize Your Bucket Hat

Options can include:

  • Custom crown and brim colors
  • All-over printed artwork
  • Pantone-matched shades
  • Embroidered logos and text
  • Woven patches
  • Printed logos and graphics
  • Contrast stitching
  • Custom labels and internal branding

Best Suited To

The Kass works especially well for festivals, events, university groups, school merchandise, sports clubs, hospitality, campaigns, corporate gifting, retail merchandise, and summer teamwear.

Choose the Paynes Custom Baseball Cap for a structured peaked cap, or the Hurlingham Custom Trucker Cap when you want breathable mesh back panels.

Explore Custom Caps, Beanies & Bags for the complete accessories range.


Key Details

  • Fabrics: Lightweight cotton twill or printed poly-twill
  • Minimum order: 25 pieces per design
  • Customization: Colors, all-over print, embroidery, woven patches, stitching, and labels
  • Print option: Full-color printed poly-twill
  • Design support: Included at no additional cost
  • Best for: Events, festivals, schools, universities, clubs, campaigns, and merchandise

Need Design Help?

Our design team can work from your logo, brand guidelines, event artwork, existing merchandise, or reference image to create a complete Kass bucket-hat design at no additional cost.

QuantityPricing from*
50+$23.98
100+$20.98

* Your final price will update dynamically in our Design Tool as you customise your item and adjust quantities.

Have bespoke requirements or a large order? Contact us for a tailored quote and priority service.

No-Rush Production & Delivery

Exp. 28 OCT 2026

From $0.00

Express Production & Delivery

Exp. 14 OCT 2026

From $59.00

Need it sooner? Reach out via our contact form - we can usually help!

Enquire Now

Whether you've got a design in mind or just need a bit of guidance, we're here to help. Fill in the form below — we'll get back to you within the hour.

Click here or drag your files to upload your brand guidelines, vector logos etc.

HERE'S HOW IT WORKS

We've streamlined the custom clothing process without compromising on quality or creativity.

Choose

Choose

from over 400 products & styles

Browse our range of premium apparel, or let us create bespoke pieces when you need something extra special.

Create

Create

your customised clothing

Add your logos, pick your colors, and tell us exactly what you want. We thrive on bringing your vision to life, whatever the brief.

Order

Order

with rapid turnaround

Secure checkout with multiple payment options. Need it urgently? Our Express Shipping has you covered, with updates at every step.